专利摘要:
The invention relates to the alcohol industry. The aim of the invention is to increase the alcohol yield and the plant capacity. The method is implemented in an installation containing a vat 1, a device 2 for sparging the wort, made in the form of a vertically installed Venturi tube, a device 3 for trapping fermentation gases of the cyclone type, a device 4 for injecting gas with a mixing valve
公开号:SU1440353A3
申请号:SU833583007
申请日:1983-04-25
公开日:1988-11-23
发明作者:Калина Владимир
申请人:Сосьете Де Продюи Нестле С.А. (Фирма);
IPC主号:
专利说明:

WITH
one
5, heat exchanger 6, device 7 for separating wort from yeast, backpressure clamps 8, pipeline 9, performing the function, mamut pump, and piping system forming the primary and secondary recirculation circuits Fresh wort with sugar content 100-280 g / l injection - rub into the fermenting chuck 1 for 1 hour in an amount of 5 components, eat O 2-0, the amount of wort in the cycle, through the device 2 for sparging the wort. Fermentation is carried out in the presence of yeast in a mixture of 50-100 g of dry matter per liter. During the fermentation process, the backpressure valve 8 creates a backpressure to compress the gas and direct the flow of wort with yeast through a pipeline 9
53
into the device 3 liters of fermentation gases. Carbon dioxide is separated. Through the device 4 for the injection of gas and the mixing valve 5, 5-20 carbon dioxides of carbon are mixed with air and the resulting oxygen-containing mixture with oxygen content of 0505-0.15 ml / h is fed into 1 g of dry drops. recycled wort B, pipe 10, where its turbulent mode is sent to heat exchanger 6, and then to the fermentation tank 1 o Part of the wort is fed to the device 7 to separate the wort from the drohakey and bring it to an excess of drozhzhey Ostazt: EU shaky relkirkulyut in pipeline 9 of the main recirculated uj-ioHKoro contour 2 Co and 3 Cp.
The invention relates to the alcohol industry and relates to a method for producing alcohol and an installation for its implementation,.
The purpose of the invention is to increase the yield of alcohol and the productivity of the plant.
The drawing is a setup for implementing the Method of
The plant contains a fermentation tank 1, in the lower part of which a device 2 is placed for bubbling the wort. vertically installed venturi pipe, device 3 for collecting fermentation gases of the bar-type, device 4 for injecting gas with a valve-mixer 5, heat exchanger 6 and device 7 for separating the wort from thrushes
In the upper part of the fermentation tank 1, a backpressure valve 8 is placed designed to prevent carbon dioxide from entering the tank. A wort containing the fermentation process, connected to the pipeline 9, connects | m fermentation tank 1 with a device 3 for catching fermentation gases and performing the function of mamutra a-suca,
The fermentation tank K for the fermentation gas trapping device 3, the heat exchanger 6 and the wort bubbling device 2 are connected by pipelines 9-11 to form the main circulation loop with the Additional circulation loop formed by connecting pipe 12, pipeline 13 and pipe 9, , a wort bubbling device 2, a device 7 for separating the wort from the yeast and the upper part of the fermentation tank 1 and serves to recirculate the yeast. The main and additional circulation circuits are connected to the pipeline 14 l supplying fresh wort e
The brolsenik gas trapping device 3 is indicated by a pipeline 15 for carbon dioxide removal with a gas injection device 4 which is connected via pipeline through valve-mixer 5 to pipeline 10 (The device 7 for separating the wort from the yeast is provided with a pipeline 16). tated wort with valve 17 installed on it and SLIENPSPT shutter 18 to remove possible surplus yeast assets. Pipe 13 has a recirculating valve 19 which allows the wort to be recycled with yeast m in the duct 9 under deist3i
by the pressure s formed by the height of the pipeline Yu,
The installation works as follows.
Fresh wort with the sugar content in us from 100 to 280 g / l knzh-ektiruyut through the wort feed pipeline 14 and pipeline 11 to the fermentation tank through the wort bubbling device 2, in the amount of O, 2-0; 5 the amount of wort in the cycle "In the fermentation tank 1, the wort is contacted with yeast, during the process the wort fermenter is carried out and; the sprinkling of the wort with yeast j forms in the process of gas and; where the coal acid gas 5 is released from the wort, takes the form of bubbles, expands and performs mamutnosos. Due to the high speed of circulation of the wort through line 9, foam is formed, which is crushed and the wort is partially degassed. trapping gas fermentation. Wort subjected to degassing is directed in turbulent mode through pipeline 10, for which it is possible to absorb some pressure loss throughout this pipeline. Pipe 10 dimensions depend bt wort circulation speed5 Turbulence can be affected not only by changing sizes piping, but also in order to install membranes or partitions in the last, it is necessary to ensure that the height of the fermenter
was sufficient to overcome the
pressure loss 5 which may exceed the equivalent of 2 m of water column.
From device 3 for trapping the fermentation gases through the carbon dioxide pipeline 15, carbon is ejected and a part of it is fed through gas injection device 4, mixed by means of a mixing valve 5 with air at a ratio of 5-20 vol, h, carbon dioxide and 1 vol. h air and pipeline 16 supply oxygen-containing mixture to 10 wort in quantity 5 that provides 0505-01515 ml / h oxygen content at atmospheric pressure 3 1 g dry weight of yeast, while the wort is fermented at yeast from 50 to
p ,, 5 Q -
0

five
53
100 g of dry substance per liter, the recirculated wort is cooled in the heat exchanger 6 to the temperature of the original wort, the fermentation tank 1 is returned via pipeline 11 r. Part of the wort that has been fermented and contains alcohol is takenJ for which it is sent through device 12 to device 7 to separate the wort from the yeast, where the yeast is decanted at a rate of about 20 cm / min, which makes it possible to obtain a wort cleared of yeast with an alcohol content of 50-80 g / l, which through line 16 through valve 17 removes the cycle and the excess yeast t through the drain Noah 18, the yeast is recirculated through conduit 13 to conduit 9 by means of the pressure S generated by the height of conduit 10, via a recirculating valve 19,
For carrying out the process, a fermentation tank with a volume of at least 50 in which the wort can slowly rise at a speed of about 1-2 cm / s is used. At the same time the tank is arbitrarily divided into three zones: bubbling of sedimentation and concentration of carbon dioxide, the fresh wort is mixed with recirculated wort and the wort in the lower part of the tank, in the sedimentation zone, contactionronac1-: e wort from the yeast occurs, and in the carbon dioxide concentration zone, as in the entire volume of the tank carbon in the form of gas bubbles, is retained by the counterpressure generated in the upper part of the tank
In carrying out the method, the yeast Saccharomyces cerevisiae with a good flocculation ability is used.
Example 1, Into the bottom of the fermentation tank, 60 m per hour of fresh wort containing 100 g / l of fermentable sugar are injected, the content of active yeast in the wort is 50 g of dry matter per
1 liter of fermentation is carried out in a known manner, while in the process of enzyme-C1, the wort is recycled
in turbulent mode with speed
2m / s by creating backpressure
3 top of the fermentation tank. The wort aging time in the fermentation tank is on average 10 min. Formed
during fermentation, the gases are separated from the recirculated wort, an oxygen-containing mixture is introduced into it in an amount that provides an oxygen content of 0.05 ml / h at atmospheric pressure from 1 g dry weight of the yeast. The mixture is obtained by mixing 1 air with 5 vol. h. carbon dioxide The recycled wort 6 is cooled to the fermentation temperature and returned to the lower part of the 51) single chiller, where the wort is bubbled by injecting an upward flow of the circulating wort in the “turbulence mode” is such that puffed gas has a diameter not exceeding 3.5 mm
From the part of the wort after cooling the alcohol containing 8.5% by volume, the yeast is separated and removed from the cycle in the same way as excess yeast and the remaining yeast is recycled to the recirculation wort 5 A fresh wort is injected per hour in the amount of the wort, in cycle
Example 2 The method is carried out analogously to example 1j only fresh wort is injected in an amount of 0.5 of the amount of wort in the cycle, with a sugar content of 280 g / l 5 in it, the content of yeast in the fermented wort is 100 g of dry matter per liter. The oxygen-containing mixture is prepared by mixing 1 vol. H of air from 20 volts of carbon dioxide and feeding it into a re-circulation wort in an amount that provides oxygen content O; at atmospheric pressure in 1 g dry weight of yeast.
The proposed method allows to increase alcohol vkod to 120 g / l and installation capacity up to 13j4-54 g / l per hour
20
25
thirty
35
the wort is contacted with the yeast;
2 ,, The method according to nHj about tl and h a – s is 1D and with the fact that the oxygen-containing mixture is supplied in quantity, by supplying oxygen, the oxygen content is 0.05-0-0 15 MP / h at atmospheric pressure 1 g of dry weight. Y5, while the mixture is obtained by mixing 1 volume of liquid with 5-20 volume of carbon dioxide Cho.
Method co. 1s, characterized in that the fresh wort is injected for 3 to 1 hours in the amount of p constituting Oj2-655 of the wort that was in the cycle, with its sugar content ranging from 280 g / l
4 "Method according to 15, characterized in that the yeast content in the fermentable wort is from 50 to 100 g of dry matter per liter.
5 ,, A plant for the continuous fermentation of the wort in the production of alcohol, a fermentation tank containing a device for capturing fermentation gases and an injection device. gas interconnected by a pipeline that connects the upper and lower parts of the fermentation tank with sample ™ 1l 1 baths of the cooling circuit teplm / H | 0 lobe exchanger for separating the slurry from yeast, pipelines for feeding fresh wort and removing the spherical wort contour, formed by pipelines5 connecting the device for separating the wort from the yeast with the fermentation tank, which distinguishes the Invention Formula
1. A method of continuous fermentation of wort during the production of alcohol, which involves injecting fresh wort into the fermentation center, contacting it with yeast, circulating the stream of wort with yeast: supplying the oxygen-containing mixture to the circulating stream and venting the fermented wort
cheering
/ yuvstenik VEHOD;
that; . alcohol5 in
0
five
0
five
the wort is in contact with the yeast; sparging of the wort is carried out in the lower part of the fermentation tank by isolating the upstream stream of circulating wort in a turbulent mode, and in the upper part of the fermenting tank the back pressure is compressed in order to compress the wort,
2 ,, The method according to nHj about tl and h a – s is 1D and with the fact that the oxygen-containing mixture is supplied in quantity, by supplying oxygen, the oxygen content is 0.05-0-0 15 MP / h at atmospheric pressure 1 g of dry weight. Y5, while the mixture is obtained by mixing 1 volume of liquid with 5-20 volume of carbon dioxide Cho.
Process Method p. 1s characterized in that the fresh wort is injected for 3 to 1 hours in the amount of p constituting Oj2-655 of the quantity of wort in the cycle, with its sugar content ranging from 280 g / l
4 "Method according to 15, characterized in that the yeast content in the fermentable wort is from 50 to 100 g of dry matter per liter.
5 ,, A plant for the continuous fermentation of the wort in the production of alcohol, a fermentation tank containing a device for capturing fermentation gases and an injection device. gas, interconnected by a pipeline, which connects the upper and lower parts of the fermentation tank with samples of 1L 1 baths of the cooling circuit
Shch and so, that for the purpose of increase in productivity, it is supplied with the 5th device for bubbling of a mash; The B-shaped vertical installed Venturi pipe is placed in the lower part of the fermentation tank and connected to the pipe line for supplying fresh wort and a device for separating the wort from yeast, a backpressure valve located above the upper part of the crushing tank, TVP, and an exchanger vcTanoBlen in the Hz-fkuyokonon circuit on the pipeline and is equipped with a device to impart gas with the lower part of the fermentation chuck, and is connected to the pipeline connecting the device for separating the wort from the ground ystvo for bubbling to the wort for the device: ulazlivank fermentation gases "and dopel kit Yelnia tsirkulksh-Yunny
53S
A circuit for recirculating yeast is connected to the main circulation circuit HbE-i by a circuit, connecting a fermentation tank with a device for trapping fermentation gases and a M2M function, and a pipeline 5 connecting the lower part of the fermentation tank to circulating circuit.
权利要求:
Claims (5)
[1]
Claim
1. A method for the continuous fermentation of d P wort in the production of alcohol, which involves injecting fresh wort into a fermentation tank, contacting it with yeast, circulating the wort stream with yeast: supplying an acidic _ g kind-containing mixture to the circulating stream and draining the fermented wort, different the fact that. in order to increase the yield of alcohol, in the process of contacting the wort with yeast, the wort is bubbled into the bottom of the fermentation tank by injecting an upward flow of the circulated wort in a turbulent mode, and backpressure is created in the upper part of the fermentation tank to compress the wort released during the fermentation.
[2]
2 "The method according to claim 1, with the fact that the oxygen-containing mixture is supplied in an amount providing an oxygen content of 0.05-0.15 mp / h at atmospheric pressure pa 1 g dry weight yeast, while the mixture is obtained by mixing 1 vol.h. air from 5-20 vol.h. carbon dioxide.
[3]
3. The method according to claim 1, characterized in that the fresh wort is injected in 1 hour in an amount of 0.2-0.5'number of the wort in the cycle with a sugar content in it from 100 to 280 g / l
[4]
4. The method according to claim 1, characterized in that the yeast content in the fermented wort is from 50 to 100 g of dry matter per
1 liter
[5]
5. Installation for the continuous fermentation of wort in the production of alcohol, containing a fermentation tank, a device for trapping fermentation gases, a device for injection. gas interconnected by a pipeline communicating the upper and lower parts of the fermentation tank with the formation of a circulation circuit, a heat exchanger, a device for separating the wort from yeast, pipelines for supplying fresh wort and removal of the fermented wort, an additional circulation circuit formed by pipelines connecting the device for separating the wort , from yeast with a fermentation tank, characterized in that, in order to increase productivity, it is equipped with a device for bubbling the wort, made in the form of a vertically installed Venturi foam tube located at the bottom of the fermentation tank and connected by a pipeline to the pipeline for supplying fresh wort and a device for separating the wort from yeast, a backpressure valve located above the top of the fermentation tank, and the heat exchanger is installed in the circulation circuit on the pipeline connecting a device for injecting gas with the lower part of the fermentation tank, and is in communication with a pipeline connecting the device for separating the wort from the droids, the device for bubbling the wort A device and a device for trapping fermentation gases, and an additional circulation circuit служитο serves for recirculation of yeast and is connected to the main circulation circuit 5 by a pipe connecting the fermentation tank with a device for collecting fermentation gases and functioning as a mamut pump, and a pipe connecting the lower part of the fermentation vat in circulation. FIRST TO 011 t level
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法律状态:
优先权:
申请号 | 申请日 | 专利标题
CH2514/82A|CH651064A5|1982-04-26|1982-04-26|PROCESS AND FIRMER FOR THE PRODUCTION OF ALCOHOL.|
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